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Evaluation Of A New Experimental Paste In Polishing Unglazed Porcelain
Walid Sadig, BDS, MS ,
Hamdi Mohammed-AI Tahawi, DDS, MScD, PhD
King Saud University, College of Dentistry, P.O. Box 60169, Riyadh 11545,
Kingdom of Saudi Arabia.
Various
materials and techniques are used for refinishing ground dental porcelain. Most
of the final polishing materials are diamond pastes and are quite expensive.
Industrial glass manufacturers use inexpensive polishing materials to attain
essentially the same degree of polish as porcelain. One such industrial polish
was compared to auto glazing, liquid glazing and two polishing techniques as to
rendering ground dental porcelain smooth. Twenty-five specimens were made from
Vita porcelain and auto glazed. One group of five specimens was left as is. The
other twenty specimens were ground to remove the glaze layer then were divided into
four groups of five specimens each. One group was liquid glazed. Two groups
were refinished and polished using a dental porcelain adjustment system with
and without polishing
paste. The last group
was refinished but polished with an industrial glass polishing paste. Roughness
of the specimen surfaces were determined by using a surface roughness microanalyzer.
Specimens from each group were examined under the SEM. Statistical analysis
showed that the industrial glass polish produced a surface as smooth as the auto
glazed surface and as two of the porcelain polishing techniques. Liquid glazing
produced a surface significantly more rough than the other four treatments.
Porcelain
has been available as a restorative material for over 150 years.1
The material is widely used mainly because of its aesthetic qualities. There are
numerous instances in laboratory and clinical practice when it is necessary to
adjust an autoglazed porcelain surface by grinding.2 The resulting
break in the glazed surface need not be ignored. Monasky and Taylor3
demonstrated an increased potential for wear of occlusal surfaces opposed by a
ground porcelain surface. Podshadley and Harrison4 reported that an unglazed
porcelain surface in contact with soft tissues can elicit an unfavorable
response. Hence, ground porcelain surfaces, if not glazed, should be polished
thoroughly to eliminate the rough surface layer.5 Various techniques
have been used for refinishing ground porcelain6 and several
porcelain refinishing diamond pastes are now available commercially. These
diamond pastes are capable of restoring adjusted porcelain to a degree of surface
smoothness comparable to that of glazed porcelain.79 Actually, many
ceramists advocate polishing, rather than glazing, to control the surface
luster, glossiness and the aesthetic result of the ceramic restoration.10
However, these commercial pastes are expensive.
Industrial glass manufacturers consume an abundance of
polishing agents for the purpose of finishing and polishing their products.
These polishing agents are readily available and quite inexpensive.
The purpose of this study was to evaluate the effectiveness
of one of the industrial glass polishing agents in refinishing ground dental
porcelain surface. Further, the efficiency of the glass polishing agent
relative to four porcelain finishing techniques is compared, both
quantitatively and qualitatively.
Twenty-five
porcelain specimens were made using Vita VMK-68 porcelain* of which each
specimen was 1 x 1 x 0.4 cm in size. The specimens were prepared in
a standardized manner. Each specimen was fired in an aluminum split mold and
autoglazed at 940°C. All specimens were prepared in one batch using the same
furnace and according to the manufacturer's directions. The specimens were
divided randomly into five groups, each consisting of five specimens.811
Each specimen was embedded in an acrylic block to facilitate a firm grip during
polishing. In Group 1 (AG) no treatment was provided; the surface was left with
the autoglazed layer. The surfaces of the four remaining groups were ground
with an abrasive stone** to remove the glazed layer. Grinding was performed in
one direction and always at 90°C angle to the previous polishing direction to
obtain undirectional abrasion marks on porcelain. Specimens in Group 2 (LG)
were then glazed with a liquid glaze.*** Group 3 (SH) was refinished with Shofu
porcelain polishing kit.**** Specimens in Group 4 (VV) were refinished with a
diamond impregnated rubber disk then polished with Vident porcelain finishing paste.*****
Specimens in Group 5 (GS) were finished with a diamond impregnated rubber disk (Vident)
then polished with a creamy consistency of the experimental polishing powder
[Gaylussite Na2Ca(C03)2.5 H20;
white, grayish Monoclinic with a specific gravity of 1.991 and hardness of 2.5 -
3] using a rag wheel.
To simulate a clinical situation, no attempt was made to control the
speed or pressure of the polishing handpiece. Each finishing step was continued
for a reasonable amount of time (less than 5 minutes for each sample) until the
surface appeared smooth when viewed by the investigators under x5 magnifying
glass. This approach to sample polishing was consistent with literature.1011
Specimens were cleaned in an ultrasonic bath for 15 minutes using tap
water. The surface roughness was measured using a surface roughness
microanalyzer.+ Three parallel scans, 2 mm apart, were made of each specimen
using the parameter Ra (Ra = mean roughness = sum of elevations + depressions +
sampling length). The cut-off value was 0.8 mm with a traverse length of 4.90
mm and a drive speed of 0.25 mm/sec. Two specimens from each group were viewed
under a SEM++ and photographed at a magnification of X1500.
* Vita Bad Sackingen, Germany
** Ash, Alpine, Detrey,
GmbH
*** Vitachrome L725,
Vita
**** Shofu Dental
Corp., Menlo Park, California, USA
***** Vident, Baldwin Park, California,
USA
+ Surtronic 3, Rank Taylor, Hobson, Leicester,
England
++ Jeol, JSM-T330A
Scanning Microscope, Jeol Ltd., Nakagami
Akishima, Tokyo, Japan
The mean roughness, standard error of mean and 95%
confidence interval for each of the autoglazed (AG), the liquid glazed (LG),
the Shofu polished (SH), the Vident polished (VV), and the industrial glass
polishing paste (GS) specimens are shown in Table 1. The table shows that the
lowest mean
roughness was that of the autoglazed porcelain. The mean roughness obtained as
a result of using the Shofu and Vident pastes were equal to each other and
quite close to that of the industrial glass polish. The latter three polishing
materials resulted in a surface that has a higher mean roughness than that
obtained by autoglazing but much smoother than that obtained from a liquid glazed
surface.
One way analysis of a variance {ANOVA} (Table 2) showed
that significant differences exist between the five means. Multiple range
analysis (Table 3) showed that there was no difference in surface roughness
among four treatments and all of them were significantly different (P < .05)
from the liquid glazed surface.
SEM examination revealed that the liquid glazed surface
[Fig. 1] is much rougher than surfaces treated by the other four methods.
Different polishing techniques for porcelain have been
studied using both methods of this study.16'811 The
polishing techniques were also evaluated by SEM alone2912 or by a
magnifying glass.2 In many previous studies1812 no
differences were found between the autoglazed and polished porcelain surfaces.
These reports are in agreement with our study where two porcelain polishing techniques
and one industrial glass polishing paste produced smooth surfaces which was
statistically not different from an autoglazed surface. Obviously, not all
post-grinding porcelain polishing methods are capable of restoring the smoothness
of a ground porcelain surface to its autoglazed condition since the liquid
glazing technique tested by us failed to do so. However, many ceramists believe
that liquid glazing creates comparable smoothness to autoglazing, when it is not.
Nevertheless, a more recent study showed that liquid glazing significantly
increased the flexural strength of feldspathic porcelain.13 It is quite
interesting to note that the inexpensive industrial glass polishing agent was
as effective as professional dental porcelain polishing agents in polishing
ground dental porcelain.
One must keep the issue of surface smoothness in
perspective, however. While a ground then polished porcelain may be as smooth
as an autoglazed porcelain, there are clinical functional differences.14 McLean stated
that a ground porcelain surface that is not reglazed will cause impairment of fracture
resistance.1516 However, McLean's
methods of specimen preparation differed from the clinical situation. His
specimens were hydraulically pressed from powder, the level of glaze used was
higher than that used when matching the luster of natural teeth, and a medium- fusing
porcelain rather than low-fusing metal ceramic porcelain was tested. In 1959,
Hodson17 reported that grinding glazed high- and medium- fusing
porcelains reduced the modules of rapture but grinding low-fusing specimens did
not. More recently in 1989, Rosensteil10 found that the fracture
toughness increased by using polishing as an alternative to autoglazing.
Another study showed that fracture toughness increased by 22% when polishing
was applied. In addition, the stainability was unaffected.'3 The
author considered the results unexpected. Porcelain polishing is practiced more
routinely especially after the introduction of porcelain veneers, inlays and
onlays.18
It was further pointed out that an unglazed occlusal
surface will cause more occlusal wear of opposing teeth than will a glazed
surface.3 It appears that good polishing ameliorates all negative
effects of unglazing.
Based on the findings of this study, the authors conclude
that:
-
An inexpensive industrial glass polishing agent was as
effective as dental porcelain polishing agents in producing a smooth and glossy
dental porcelain surface - be it an autoglazed or ground surface.
-
Liquid glazing may fill surface flaws but it was not as
capable as mechanical polishing agents in restoring surface smoothness.
-
Even though ceramists polish their porcelain more
routinely, fracture properties need to be further considered in future studies.
-
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