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ISSN (Print) 1013-9052
EISSN 1658-3558
The Saudi Dental Journal,
P.O. Box 52500,
Riyadh 11563,
Kingdom of Saudi Arabia
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966-1-467-7328
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SDJ
Accuracy And Reproducibility Of Reversible Hydrocolloids Versus Elastomers Duplicating Materials

Salma Bahannan, BDS, MS*,
Ahmed Abd. El-Hamid, BDS, MS, PhD*,
Mohammad Abd. El-Halim, BDS, MS, PhD**
* Faculty of Dentistry, King Abdulaziz University, P.O. Box 10390, leddah 21433,
Kingdom of Saudi Arabia.
** Lecturer, Prosthetic Department, Faculty of Dentistry, El-Mansoura University, Egypt.

 

Abstract 

 

The dimensional accuracy of four duplicating materials, including one brand of agar reversible hydrocolloid, one brand of polyether rubber, and two brands of polyvinyl siloxane (addition silicone) rubber was studied. A standard stainless steel specimen of 76 x 76 x 9.5 mm was made. Vertical and horizontal grooves were made on the specimen as reference marks. The horizontal grooves were in different depths and widths. The duplicating materials were prepared and poured over the standard die to make a negative likeness. These negatives were poured with the same investment material. Twelve investment specimens were measured for accuracy and detail reproduction with a Talysurf finish analyzer. Results of this study indicated that polyvinyl siloxane and polyether rubbers are superior in accuracy compared to the agar reversible hydrocolloid. No significant differences in detail reproduction were noted in any of the duplicating materials tested.
 

Introduction

 

The ultimate success of any removable metallic prosthesis or implant prosthesis is attributed to the duplicated casts which should be accurately reproduced from the master casts.12 The duplicating materials evaluated by the American Dental Association (ADA) No. 20 were divided into thermally reversible and irreversible materials.3

An accurate refractory cast may be obtained when an impression of the original cast is made in an elastic material and poured with investment. The most common duplicating materials are reversible hydrocolloid compounds. The composition of these compounds is quite similar to agar impression material, but the percentage of agar is about 5% while the impression materials may contain 10-15% agar. In addition, reversible hydrocolloid duplicating material does not contain waxes, fillers and other modifiers common to impression materials.4

Agar duplicating materials are reversible and have adequate strength and elastic properties to make duplication of minor undercuts possible. These materials may be reused many times which makes them less expensive to use than other duplicating materials. The disadvantages of this material are its susceptibility to dimensional changes if stored in air or water. It is a polysaccharide material and will gradually hydrolyze at storage temperature with an eventual loss of elasticity and strength.14

Other types of elastomeric materials, such as silicone rubber and polyether, are used recently as duplicating materials. The advantages of these elastomeric materials over reversible agar duplicating materials are that multiple casts can be made from a single mold and it is possible to wait for an extended period of time before pouring the mold with the investment materials.56 They are considerably more expensive to use than the agar material but are preferred by some laboratories for making multiple casts from the same mold.

This study compared the accuracy and detail reproduction of four types of duplicating materials.
 

 

Materials and Methods

 

Four duplicating materials were used: a Castogel* agar reversible hydrocolloid, Reprogum** polyether, Elite Doublet and Wirosiltt polyvinyl siloxane (addition silicone) eslatomers.

A stainless steel die was made according to ADA specification No. 20 [Fig. 1] and was 76 x 76 x 9.5 mm. On the highly polished surface of the die, two vertical lines (F1 and F2) were made with a diamond indenter. These reference marks were made 19 mm from each edge for the linear dimensional change test. Another 14 horizontal lines of varying depth and width were made for testing the reproduction of details. These horizontal lines were parallel to each other, 2.5 mm apart, at right angles to the lines F1 and F2 [Fig. 11
.]

Agar reversible hydrocolloid was prepared according to the manufacturer's directions. It was poured into a plastic duplicate container over the metal die at 40° ± 2°C. The thickness of this duplicating material was 6 mm. It was placed in a cooler* for 60 minutes to allow indirect proper cooling. Polyvinyl siloxane and polyether duplicating materials were mixed at room temperature (22° ± 2°C) according to the manufacturer's instructions. The base and catalyst were mixed in the ratio of 1:1 until a homogenous color was obtained. Then it was poured in a thin stream into a plastic duplicate flask over the metal die. The thickness of these duplicating materials was 4 mm. [Fig. 2]. Each duplicating material was separated from the metal die after it has set. All die molds were poured with the same dental investment material** following the manufacturer's instructions. The investment mix was mechanically spatulated for 60 seconds in a vacuum mixer.t The investment samples were allowed to set for one hour before separation from the molds. Three investment specimens were made for each duplicating material.

The master stainless steel die and the investment specimens that corresponded to the different types of duplicating materials were measured with a Talysurf surface analyzer+t [Fig. 3]. For the linear dimensional shrinkage change test, the distance between the reference points (F1-F2) was measured. Detail reproduction was determined by measuring the width and depth of the horizontal lines. The Talysurf surface finish analyzer was connected to a computerized printer machine. The computer printouts contained all the measurements recorded from the stylus which contacts the specimens to record all dimensions (depth, width and length). These computer printouts were assessed to the nearest millimeter. The results were collected, tabulated and statistically analyzed using Student-Newmen-Keuls Sequential Range Test (SINK Test) and analysis of variance (ANOVA).
 
Results

 

Tables 1 and 2 and Figures 4 and 5 represent the results of this investigation. Table 1 and Figure 4 present the arithmetic means and standard deviations of the percentage of linear dimensional change of the investment specimens obtained from the molds of the duplicating materials.

The results of this study indicate that only agar reversible hydrocolloid has a significant change in linear dimensional change compared to the master specimen in the form of a contraction (P < 0.05). Student-Newman-Keuls Sequential Range Tests were performed as indicated in Table 1.

Table 2 and Figure 5 present the arithmetic means and standard deviation of the average width and depth of the lines in millimeter. The four duplicating materials reproduced all lines of different widths and depths. The results indicated no significant difference in detail reproduction among the four duplicating materials (P < 0.05).
 

 

Discussion

 

The most important characteristics of any dental duplicating material should include high accuracy, exact reproduction of details, controllable dimensional changes, good flow ability and easy removal and handling.


A comparison of the linear dimensional change of the duplicating materials evaluated in this study illustrates that Castogel (agar reversible hydrocolloid) has a greater linear dimensional change in the form of contraction which is statistically significant. This may be attributed to the greater proportion of water content in agar duplicating material and the presence of syneresis property of this material.1'47 In addition, there are other factors that affect the dimensional stability, such as the number of reboiling cycles, variation of water content and delay in pouring.89

On the other hand, the specimens obtained from Reprogum (polyether), Elite and Wirosil (addition silicone materials) indicated no significant difference as compared to the standard specimen. This stability may be attributed to the absence of volatile reaction products, such as water and alcohol.1011'12

According to the detail reproduction test, the results indicated that all duplicating materials have fine detail reproduction ability. Although Elite double (addition Silicone) and Reprogum (polyether) showed superior means for detail reproduction than Castogel (agar) and Wirosil (addition silicone), there was no statistically significant difference among the four duplicating materials.

This study supports the findings of Herring et al13 that no difference existed in the accuracy among the addition silicone and polyether impression materials. Herfort et aP4 found that the addition silicones have the smallest change followed by polyether impression material, however. In other studies1516 polyether impression materials gave some expansion during setting which resulted in under-sized dies.

 

Conclusions

 

The accuracy and detail reproduction of four different types of duplicating materials were assessed. The authors conclude that further studies are essential to investigate the difference of the other factors affecting duplicating materials as performed with impression materials, such as time of pouring,14 the effect of bulk on accuracy,13 and elastic recovery.17

The findings of this study indicated that polyvinyl siloxane and polyether duplicating materials are superior in accuracy than agar reversible hydrocolloid duplicating materials. However, the four materials studied provided fine reproduction ability without significant difference among them.


References
  1. Craig RG. Restorative dental materials. 8th ed. St. Louis:CVMosby, 1989:307-08.
  2. Williams EO, Hartman GE. Compatibility of reversible hydrocolloid duplicating materials and dental stones. J Prosthet Dent 1984;52:699-703.
  3. Council on Dental Materials and Devices. American Dental Association Specification No. 20 for dental duplicating materials. J Am Dent Assoc 1978; 1.
  4. Craig RG, Peyton FA. Physical properties of elastic duplicating materials. J Dent Res 1960; 39:391 -401.
  5. Craig RG. Review of rubber impression materials. ) Mich Dent Assoc 1977;58:254-61.
  6. Stackhouse JA Jr. The accuracy of stone dies made from rubber impression materials. J Prosthet Dent 1970;24:377-86.
  7. Marget PM, Hansen WC. changes in agar-agar type duplicating material and agar-agar on heating and storage. J Am Dent Assoc 1957;54:737-43.
  8. Klooster J, Logan Gl, Tjan AH. Effects of strain rate on the behavior of elastomeric impression. J Prosthet Dent 1991;66:292-98.
  9. Duke BR, Ryge G. Properties of laboratory duplicating materials. D Prog 1961 ;1:88-93.
  10. Phillips RW. Skinner's science of dental materials. 9th ed. Philadelphia:WB Saunders Co, 1991:146-47.
  11. Hembree JH Jr, Nunez Lj. Effect of moisture on polyether impression materials. J Am Dent Assoc 1974,89:1134-36.
  12. Leinfelder KF, Lemons JE. Clinical restorative materials and techniques. Chicago:Lea & Febiger, 1988:181-86.
  13. Herring HW, Tames MA, Zardiackas LD. Comparison of dimensional accuracy of a combined reversible/ irreversible hydrocolloid impression system with other commonly used impression materials. J Prosthet Dent 1984;52:795-99.
  14. Herfort TW, Gerberich WW, Macosko CW, Goodkind RJ. Viscosity of elastomeric impression materials. ) Prosthet Dent 1977;38:396-404.
  15. Eames WB, Sieweke JC, Wallace SW, Rogers LB. Elastomeric impression materials: effect of bulk on accuracy. J Prosthet Dent 1979;41:304-07.
  16. Williams PT, Jackson DG, Bergman W. An evaluation of the time dependent dimensional stability of eleven elastomeric impression materials. J Prosthet Dent 1984;52:120-25.
  17. Craig RG, Gehring PE, Payton FA. Aging characteristics of elastic duplicating compounds. J Dent Res 1962;41:196- 206.
Tables

 


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